OMB
Control
No.
20XX­
XXXX
Approval
expires
XX/
XX/
XX
SECONDARY
NON­
FERROUS
METALS
PROCESSING
AREA
SOURCE
STANDARD
DEVELOPMENT
QUESTIONNAIRE
I.
Instructions
This
questionnaire
is
to
be
completed
for
operations
that
comprise
the
"
Secondary
Nonferrous
Metals"
source
category
at
your
facility.
This
source
category
includes
all
processes
that
are
part
of
secondary
non­
ferrous
metals
processing
operations
such
as
pretreatment,
smelting,
refining,
casting,
removing
castings
from
molds,
and
casting
finishing.
By
our
definition,
a
secondary
non­
ferrous
metal
processing
facility
is
an
establishment
primarily
engaged
in
recovering
non­
ferrous
metals
and
alloys
from
new
and
used
scrap
and
dross
or
in
producing
alloys
from
purchased
refined
metals.
This
industry
includes
establishments
engaged
in
both
the
recovery
and
alloying
of
precious
metals.
Plants
engaged
in
the
recovery
of
tin
through
secondary
smelting
and
refining,
as
well
as
by
chemical
processes
are
included
in
this
industry.
The
subject
operations
are
generally
conducted
under
Standard
Industrial
Classification
(
SIC)
Code
3341,
Secondary
Smelting
and
Refining
of
Non­
ferrous
Metals
or
under
North
American
Industry
Classification
System
(
NAICS)
Code
331492
Secondary
Smelting,
Refining,
and
Alloying
of
Nonferrous
Metal
(
except
Copper
and
Aluminum).

We
are
requesting
information
regarding
air
emissions
from
your
secondary
non­
ferrous
metals
processing
operations,
the
use
of
air
pollution
control
(
APC)
devices
in
those
operations,
and
their
effectiveness
in
reducing
emissions,
particularly
of
hazardous
air
pollutants
(
HAPs).
The
information
requested
is
described
in
Sections
II
and
III
of
this
questionnaire.
A
list
of
HAPs
is
included
as
Attachment
1.

Please
satisfy
this
request
as
completely
as
possible
from
existing
information.
No
additional
monitoring
or
emission
testing
is
required
by
your
company
to
respond
to
this
request.

If
you
wish
to
submit
the
requested
information
in
a
different
format
(
computer
microdisk,
for
example),
please
contact
Iliam
Rosario
at
919­
541­
5308
(
e­
mail
rosario.
iliam@
epa.
gov)
first
to
ensure
that
the
EPA
can
process
your
information
in
the
format
you
intend
to
use.
If
you
have
any
questions
regarding
this
request,
please
contact
Mr.
Rosario.

Return
this
request
along
with
any
additional
information
to:

Iliam
Rosario
USEPA
Mailroom
(
C439­
02)
Research
Triangle
Park,
NC
27711
2
The
public
reporting
and
recordkeeping
burden
for
this
collection
of
information
is
estimated
to
average
62
hours
per
response.
Send
comments
on
the
Agency's
need
for
this
information,
the
accuracy
of
the
provided
burden
estimates,
and
any
suggested
methods
for
minimizing
respondent
burden,
including
through
the
use
of
automated
collection
techniques
to
the
Director,
Collection
Strategies
Division,
U.
S.
Environmental
Protection
Agency
(
2822T),
1200
Pennsylvania
Ave.,
NW,
Washington,
D.
C.
20460.
Include
the
OMB
control
number
in
any
correspondence.
Do
not
send
the
completed
survey
to
this
address.
3
II.
General
Information
1.
Name
of
facility:

2.
Mailing
address:

_________________________________________________________________

_________________________________________________________________

3.
Street
address
of
plant:

_________________________________________________________________

_________________________________________________________________

4.
Latitude
and
longitude
of
the
plant,
in
degrees,
minutes,
and
seconds
or
UTM
coordinates
(
please
specify
units
used):

_________________________________________________________________

5.
Names
and
telephone
numbers
of
contact
persons
who
are
able
to
answer
technical
questions
about
this
survey:

_________________________________________________________________

_________________________________________________________________

6.
Dunn
and
Bradstreet
number
of
your
facility:

7.
Enter
the
appropriate
NAICS
or
SIC
codes
for
your
facility
and
circle
code
type
used:

Primary
code
NAICS
//
SIC
Secondary
code
NAICS
//
SIC
Tertiary
code
NAICS
//
SIC
8.
Annual
revenue
in
2003:
$

9.
Total
tons
of
metal
processed
in
2003:
tons/
yr
4
10.
Annual
operating
hours
for
2003:
hrs/
yr
11.
Hourly
processing
capacity
(
as
of
December
2003):
tons/
hr
12.
Number
of
employees
at
your
facility:

13.
Are
you
part
of
a
larger
corporate
entity?
Yes
No
If
Yes:
Name
of
parent
company:

Number
of
employees
in
parent
company:

If
Yes,
check
the
statement
below
that
best
applies:

The
facility
is
fully
independent
of
the
parent
organization
(
independent
sources
of
capital,
different
Boards
of
Directors,
etc.).

The
parent
organization
provides
some
financial
support.

Operations
of
the
parent
organization
and
this
facility
are
fully
integrated
(
full
access
to
investment
capital,
same
Board
of
Directors,
etc.).

14.
Circle
the
code
number(
s)
for
all
secondary
metal
processing
operations
that
apply:

1
Pretreatment
2
Melting/
Smelting
3
Refining
4
Electrolytic
processing
5
Chemical
processing
(
e.
g.,
chlorination,
precipitation,
etc.)
6
Other
(
describe):
______________________________

15.
Circle
the
code
number(
s)
for
the
type(
s)
of
metal
produced
and
give
the
percent
of
the
annual
total
for
each
type:

1
Zinc
_____
%
2
Nickel
_____
%
3
Gold
_____
%
4
Silver
_____
%
5
Brass/
Bronze
_____
%
6
Magnesium
_____
%
7
Tin
_____
%
8
Platinum
_____
%
9
Other
(
specify):
_____________
_____
%
5
16.
Circle
the
code
number(
s)
for
all
types
of
castings/
products
that
apply:
1
Metal
powders
2
Ingots
or
bars
(
100
lbs
or
less)
3
Blocks
(
greater
than
100
lbs)
4
Specialty
cast
shapes
5
Other
(
specify):
_______________________________________________

17.
Circle
the
code
number(
s)
for
all
product
categories
that
apply:

1
Produce
intermediate
products
(
e.
g.,
metal
bars
or
ingots)
2
Produce
final
products
18.
Circle
the
code
number(
s)
for
all
product
markets
that
apply:

1
Products
are
sold
in
the
market
2
Products
are
used
captively
6
III.
Secondary
Non­
ferrous
Metal
Processing
Operations,
Use
of
Air
Pollution
Control
Equipment,
and
Air
Emission
Data.

A.
Processing
Information
Use
Tables
1
through
7
to
describe
all
secondary
non­
ferrous
metal
processing
equipment
and
processes
at
your
facility.
Give
information
that
is
representative
of
the
capacity
of
the
individual
items
of
equipment
or
processes,
not
your
current
production
rate.
You
may
use
one
table
to
describe
a
number
of
equipment
items
or
processes
if
they
are
identical.

Provide
an
identification
number
for
each
process.
Also,
give
the
identification
numbers
of
the
air
pollution
control
(
APC)
devices
that
service
the
process
operations
(
see
Section
C
below,
Air
Pollution
Control
Devices).
If
no
device
is
used,
report
"
None".

B.
Pollution
Prevention
In
Tables
1
through
7,
identify
any
emission
reduction
(
pollution
prevention)
measures
used
in
your
operations.
Such
measures
consist
of
process
variations
or
procedures
that
have
been
demonstrated
to
reduce
air
emissions.

C.
Air
Pollution
Control
Devices
Use
Tables
A
through
D
to
describe
all
APC
devices
used
to
service
secondary
nonferrous
metal
processing
equipment
or
processes.
Provide
an
identification
number
for
each
device,
and
also
give
the
identification
numbers
of
the
processes
serviced
by
the
device
(
see
Section
A
above,
Processing
Information).

D.
Application
of
Control
Devices
In
all
tables,
assign
an
identification
number
or
description
to
each
piece
of
equipment,
process,
and
APC
device
so
that
each
APC
device
can
be
associated
with
the
equipment
and
processes
it
serves.
The
number
or
description
can
be
chosen
for
your
convenience.
NOTE:
You
may
use
flow
diagrams
to
show
the
relationship
between
processes
and
APC
devices
if
you
wish.

E.
Permit
Conditions
Provide
either
a
summary
of
air
emission
conditions
to
which
you
are
subject
or
a
copy
of
your
air
permit.
7
F.
Emission
tests
Enclose
summary
data
from
emission
tests
conducted
on
all
secondary
non­
ferrous
metal
processing
operations
and
APC
devices.
Include:

(
1)
emission
rates
measured,

(
2)
the
test
method
or
procedure
used,

(
3)
information
on
actual
production
or
processing
rates
and
on
process
conditions
at
the
time
the
measurements
were
made,
and
(
4)
a
statement
that
any
APC
devices
(
if
present)
were
operating
normally
during
the
test,
or
if
not,
what
the
abnormal
operating
conditions
were.

Regarding
item
(
3),
refer
to
the
cover
letter
that
accompanied
this
request
if
you
have
concerns
about
protecting
the
confidentiality
of
production
information.

G.
Emission
Collection
Inventories
For
each
fabric
filter/
cartridge
collector,
report
the
amount
of
material
collected
and
the
amount
of
material
processed,
produced,
or
treated
over
any
recent
time
period
for
which
the
data
are
available.
Also,
report
the
results
of
any
direct
analyses
of
the
materials
collected,
but
not
TCLP
data.

H.
Tables
Tables
1
through
7
below
apply
to
processes
and
equipment;
Tables
A
through
D
apply
to
air
pollution
control
devices.
Each
table
should
represent
a
unique
process
or
piece
of
equipment.
If
you
have
two
identical
processes,
you
can
complete
a
single
table
and
indicate
that
the
table
represents
two
identical
processes.

NOTE:
No
new
information
need
be
developed
for
this
survey.
If
the
information
requested
is
not
known,
simply
state
"
Not
known".

1.
Scrap
Specification
and
Inspection
Use
copies
of
Table
1
to
describe
each
unique
scrap
specification
and
inspection
operation.

2.
Pretreatment
Use
copies
of
Table
2
to
describe
each
unique
pretreatment
process.
8
3.
Furnaces
Use
copies
of
Table
3
to
describe
each
unique
furnace.

4.
Pouring
and
Cooling
Lines
Use
copies
of
Table
4
to
describe
each
unique
pouring/
cooling
line.

5.
Casting
Removal
Operations
Use
copies
of
Table
5
to
describe
each
unique
casting
removal
operation.

6.
Finishing
Operations
Use
copies
of
Table
6
to
describe
each
unique
finishing
operation.

7.
Non­
melting
Secondary
Non­
ferrous
Metals
Processing
Operations
Use
copies
of
Table
7
to
describe
each
unique
non­
melting
secondary
non­
ferrous
metals
processing
operations.

8.
Fabric
Filters
(
baghouses)/
Cartridge
Collectors
Complete
a
copy
of
Table
A
for
each
unique
fabric
filter/
cartridge
dust
collector
system
used
that
services
operations
described
in
Tables
2
through
7.

9.
Wet
Scrubbers
Complete
a
copy
of
Table
B
for
each
unique
wet
scrubber
system
that
services
secondary
non­
ferrous
metal
processing
operations.

10.
Thermal
Air
Pollution
Control
Devices
Complete
a
copy
of
Table
C
for
each
unique
unit
that
processes
emissions
from
secondary
non­
ferrous
metal
processing
operations
by
a
thermal
method
such
as
incineration,
thermal/
catalytic
oxidation,
and
afterburning.

11.
Other
APC
Devices
For
each
device
other
than
those
listed
in
Sections
8
through
10
above
that
services
secondary
non­
ferrous
metal
processing
operations,
provide
a
similar
description,
including
relevant
design
and
operating
data,
using
copies
of
Table
D.
9
ABREVIATIONS
AND
ACRONYMS
acf
Actual
cubic
feet
acfm
Actual
cubic
feet
per
minute
APC
device
Air
pollution
control
device

F
Degrees
Fahrenheit
fpm
Feet
per
minute
gr/
dscf
Grains
per
dry
standard
cubic
foot
HAPs
Hazardous
air
pollutants
lbs
Pounds
mass
lbs/
hr
Pounds
mass
per
hour
sq.
ft.
Square
feet
TCLP
Toxicity
characteristic
leaching
procedure
10
TABLE
1.
SCRAP
SPECIFICATION
AND
INSPECTION
1.
Please
provide
a
copy
of
your
written
scrap
specifications
and
scrap
management
plan.

2.
Give
a
brief
description
of
the
type
of
material
processed
(
e.
g.,
turnings,
jewelry,
photographic
waste
materials,
ingots,
electrical
and
electronics
scrap,
etc.):

_________________________________________________________________

_________________________________________________________________

_________________________________________________________________

3.
What
grades
of
scrap
are
used
(
e.
g.,
according
to
the
codes
and
descriptions
of
nonferrous
scrap
by
the
Institute
of
Scrap
Recycling
Industries
or
similar
information)
?

_________________________________________________________________

_________________________________________________________________

_________________________________________________________________

_________________________________________________________________

4.
Circle
the
appropriate
frequency
of
scrap
inspections:

0
Do
not
inspect
incoming
shipments
1
Greater
than
0
but
less
than
10%
of
each
incoming
scrap
shipment
2
Greater
than
or
equal
to
10%
but
less
than
50%
of
each
incoming
scrap
shipment
3
Greater
than
or
equal
to
50%
but
less
than
90%
of
each
incoming
scrap
shipment
4
Greater
than
or
equal
to
90%
to
100%
of
each
incoming
scrap
shipment
5.
Circle
all
applicable
code
numbers
for
reasons
why
a
scrap
shipment
would
be
rejected:

1
Visible
oils
or
grease
2
Visible
painted
parts
3
Visible
plastic
parts
4
Visible
lead
components
5
Visible
automotive
scrap/
components
6
Visible
dripping
liquids
7
Visible
mercury
switches
8
Other
(
describe):
___________________
11
TABLE
2.
PRETREATMENT
1.
Facility
ID
number
(
EPA
will
code
this
response):
________________________

2.
Number
of
identical
pretreatment
stations
described:
_______________________
(
Enter
"
1"
if
unique
process,
"
2"
if
data
represents
two
identical
processes,
etc.)

3.
Pretreatment
station
ID
number(
s)
or
description:
_________________________

4.
Circle
the
code
number
for
the
type
of
pretreatment
operation:

1
Sorting
2
Crushing
3
Shredding
4
Screening
5
Furnace
sweating
6
Leaching
(
e.
g.,
sodium
carbonate
leaching
for
secondary
zinc
processing)
7
Degreasing
8
Preheating
9
Other
(
describe):
__________________________________________

5.
Circle
the
code
numbers
for
the
type
of
air
pollution
control
device
and
the
type
of
fume
capture
system
used:
APC
device
ID
no.:
Fume
capture
system:

0
No
device
is
used
0
None
1
Fabric/
cartridge
filter
1
Side­
draft
or
canopy
hood
2
Wet
scrubber
2
Close­
fitting
hood
or
direct
process
vent
3
Other:
3
Other:

6.
Describe
any
work
practices
or
other
measures
that
reduce
emissions
from
pretreatment
operations.

_________________________________________________________________

_________________________________________________________________

7.
Have
air
emission
tests
been
conducted
on
these
pretreatment
operations?

0
No
1
Yes
[
Enclose
summary
measurement
data.]

8.
Additional
comments
and
information:

_________________________________________________________________

_________________________________________________________________
12
TABLE
3.
FURNACE
DATA
1.
Facility
ID
number
(
EPA
will
code
this
response):
______________________

2.
Number
of
identical
furnaces
described:
_______________________________
(
Enter
"
1"
if
unique
process,
"
2"
if
data
represents
two
identical
processes,
etc.)

3.
Furnace
ID
number(
s)
or
description:
_________________________________

4.
Circle
the
code
number
for
furnace
application:

1
Melting
2
Holding
5.
Circle
the
code
number
for
furnace
type:

1
Blast
2
Electric
arc
3
Electric
induction
4
Reverberatory
5
Crucible
6
Kettle
7
Muffle
8
Retort
9
Rotary
Kiln
10
Other
(
describe):
________________________

6.
Circle
the
code
number(
s)
for
furnace
description,
if
applicable:

Blast:
1
Afterburning
used
2
No
afterburning
3
Above
charge
gas
takeoff
4
Below
charge
takeoff
5
Cold
blast
6
Recuperative
hot
blast
7
Nonrecuperative
hot
blast
Electric
induction:
8
Coreless
9
Channel
7.
Circle
the
code
number(
s)
for
the
fuel
or
energy
source
used
for
this
furnace:

1
AC
electric
2
DC
electric
3
Natural
gas­
fired
4
Coke
or
coal
5
Other
(
specify):
13
8.
Melting
capacity
of
furnace,
if
applicable:
________________
tons
per
hour
9.
Holding
capacity
of
furnace,
if
applicable:
________________
tons
10.
Circle
the
code
number(
s)
for
the
type(
s)
of
metals
charged
to
the
furnace
and
give
the
percent
of
the
annual
total
for
each
type:

1
Zinc
_____
%
2
Nickel
_____
%
3
Gold
_____
%
4
Silver
_____
%
5
Brass/
Bronze
_____
%
6
Magnesium
_____
%
7
Tin
_____
%
8
Platinum
_____
%
9
Other
(
specify):
_____________
_____
%

11.
Circle
the
code
number(
s)
for
materials
added
for
smelting:

1
Lime
2
Fluxing
materials
(
e.
g.,
magnesium
chloride,
calcium
chloride,
etc.)
3
Inhibitive
gases
4
Alloying
agents
(
describe):
_______________
5
Other
(
describe):
_______________________

12.
Circle
the
code
which
describes
how
molten
material
is
transferred
to
molds
for
casting:

1
Hand
ladling
2
Pumping
3
Tilt
pouring
4
Other
(
describe):
_______________

13.
Circle
the
code
number(
s)
for
the
type(
s)
of
metals
produced
by
the
furnace
and
give
the
percent
of
the
annual
total
for
each
type:

1
Zinc
_____
%
2
Nickel
_____
%
3
Gold
_____
%
4
Silver
_____
%
5
Brass/
Bronze
_____
%
6
Magnesium
_____
%
7
Tin
_____
%
8
Platinum
_____
%
9
Other
(
specify):
_____________
_____
%
14
For
charging,
melting,
and
tapping
operations
associated
with
this
furnace,
circle
the
code
numbers
for
the
types
of
air
pollution
control
devices
and
fume
capture
systems
used.

14.
Charging:
APC
device
ID
no.:
Fume
capture
system:

0
No
device
is
used
0
None
1
Fabric/
cartridge
filter
1
Side­
draft
or
canopy
hood
2
Wet
scrubber
2
Close­
fitting
hood
or
direct
process
vent
3
Other:
3
Other:

15.
Melting:
APC
device
ID
no.:
Fume
capture
system:

0
No
device
is
used
0
None
1
Fabric/
cartridge
filter
1
Side­
draft
or
canopy
hood
2
Wet
scrubber
2
Close­
fitting
hood
or
direct
process
vent
3
Other:
3
Other:

16.
Tapping:
APC
device
ID
no.:
Fume
capture
system:

0
No
device
is
used
0
None
1
Fabric/
cartridge
filter
1
Side­
draft
or
canopy
hood
2
Wet
scrubber
2
Close­
fitting
hood
or
direct
process
vent
3
Other:
3
Other:

17.
Describe
any
work
practices
or
other
measures
that
reduce
furnace
operation
emissions.

_________________________________________________________________

_________________________________________________________________

18.
Have
air
emission
tests
have
been
conducted
on
this
furnace?

0
No
1
Yes
[
Enclose
summary
measurement
data
and
processing
rate
information.]

19.
Additional
comments
and
information:

_________________________________________________________________

_________________________________________________________________
15
TABLE
4.
POURING
AND
COOLING
LINE
DATA
1.
Facility
ID
number
(
EPA
will
code
this
response):

2.
Number
of
identical
lines
described
in
this
table:
(
Enter
"
1"
if
unique
line,
"
2"
if
data
represents
two
identical
lines,
etc.)

3.
Line
ID
number(
s)
or
description:

4.
Circle
the
code
number
for
the
configuration
of
the
pouring
station:

1
Automated
conveyor
2
Pallet
line
3
Floor
(
stationary)
mold
4
Other
(
describe):

5.
Capacity
per
line
in
terms
of
metal
poured:
tons
per
hour
6.
Circle
the
code
number
for
the
type
of
mold
system:

1
Permanent
mold
2
Sand
mold,
not
chemically
treated
3
Chemically
bonded
sand
4
Centrifugal
mold
5
Other
(
describe):

7.
If
sand
system,
the
sand/
metal
ratio:

8.
If
chemically
bonded
sand
is
used,
include
MSDS
for
each
chemical
binder
material
used,
and
report
the
annual
amount
of
each
chemical
binder
material
used
in
2003:

Name
of
Binder
System
1
(
describe):
_________________________

Quantity
of
Material
A:
_______________________
tons
per
year
Quantity
of
Material
B:
_______________________
tons
per
year
Quantity
of
Catalyst:
_______________________
tons
per
year
Name
of
Binder
System
2
(
describe):
_________________________

Quantity
of
Material
A:
_______________________
tons
per
year
Quantity
of
Material
B:
_______________________
tons
per
year
Quantity
of
Catalyst:
_______________________
tons
per
year
16
Circle
the
code
number(
s)
for
the
type(
s)
of
metal
poured
and
give
the
percent
of
the
annual
total
for
each
type:

1
Zinc
_____
%
2
Nickel
_____
%
3
Gold
_____
%
4
Silver
_____
%
5
Brass/
Bronze
_____
%
6
Magnesium
_____
%
7
Tin
_____
%
8
Platinum
_____
%
9
Other
(
specify):
_____________
_____
%

For
the
pouring
and
cooling
sections
of
the
line,
circle
the
code
numbers
for
the
types
of
APC
devices
and
fume
capture
systems
used.

10.
Pouring:
APC
device
ID
no.:
Fume
capture
system:

0
No
device
is
used
0
None
1
Fabric/
cartridge
filter
1
Side­
draft
or
canopy
hood
2
Wet
scrubber
2
Close­
fitting
hood
or
direct
process
vent
3
Other:
3
Other:

11.
Cooling:
APC
device
ID
no.:
Fume
capture
system:

0
No
device
is
used
0
None
1
Fabric/
cartridge
filter
1
Side­
draft
or
canopy
hood
2
Wet
scrubber
2
Close­
fitting
hood
or
direct
process
vent
3
Other:
3
Other:

12.
Describe
any
emission
reduction
systems
or
procedures
used.

_________________________________________________________________

_________________________________________________________________

13.
Have
air
emission
tests
been
conducted
on
this
line?

0
No
1
Yes
[
Enclose
summary
measurement
data
and
metal
pouring
rate
information.]

14.
Additional
comments
and
information:

_________________________________________________________________
17
TABLE
5.
CASTING
REMOVAL
DATA
1.
Facility
ID
number
(
EPA
will
code
this
response):

2.
Number
of
identical
systems
described
in
this
table:
(
Enter
"
1"
if
unique
system,
"
2"
if
data
represents
two
identical
systems,
etc.)

3.
System
ID
number(
s)
or
description:

4.
Identify
the
pouring
and
cooling
lines
in
the
"
Pouring
and
Cooling
Data"
section
that
feed
this
system:
___________________________________________________

5.
Circle
the
code
number
for
the
system
type:

1
Shaker
deck
or
table
2
Rotary
separator
3
Vibratory
conveyor
4
High­
frequency
vibration
5
Mechanical
6
Manual
7
Other
(
describe):

6.
Circle
the
code
number
for
the
type
of
APC
device
used:
APC
device
ID
no.:
Fume
capture
system:

0
No
device
is
used
0
None
1
Fabric/
cartridge
filter
1
Side­
draft
or
canopy
hood
2
Wet
scrubber
2
Close­
fitting
hood
or
direct
process
vent
3
Other:
3
Other:

7.
Describe
any
emission
reduction
systems
or
procedures
used.

_________________________________________________________________

_________________________________________________________________

8.
Have
air
emission
tests
been
conducted
on
this
system?

0
No
1
Yes
[
Enclose
summary
measurement
data.]

9.
Additional
comments
and
information:

_________________________________________________________________
18
TABLE
6.
FINISHING
DATA
1.
Facility
ID
number
(
EPA
will
code
this
response):

2.
Number
of
identical
treatment
stations
described
in
this
table:
(
Enter
"
1"
if
unique
system,
"
2"
if
data
represents
two
identical
systems,
etc.)

3.
Process
ID
number(
s)
or
description:

4.
Circle
the
code
number
for
the
finishing
process
used:

1
Cutoff
2
Grinding
3
Shot
blasting
4
Grit
blasting
5
Coating
(
e.
g.,
painting
or
varnishing)
6
Other
(
describe):
__________________________

5.
Casting
processing
capacity
per
process:
____________________
tons
per
hour
6.
If
coating,
circle
the
code
number
for
the
application
method:

1
Spray
2
Dip
3
Roll
4
Flow
5
Other
(
describe):
__________________________

7.
If
coating,
circle
the
code
number
for
the
type
of
coating
material
used:

1
Organic
solvent­
borne
liquid
2
Water­
borne
liquid
3
Powder
4
Other
(
describe):
__________________________

8.
Circle
the
code
number
for
the
type
of
APC
device
used:
APC
device
ID
no.:
Fume
capture
system:

0
No
device
is
used
0
None
1
Fabric/
cartridge
filter
1
Side­
draft
or
canopy
hood
2
Wet
scrubber
2
Close­
fitting
hood
or
direct
process
vent
3
Other:
3
Other:
19
Identify
materials
that
contain
HAPs.
Give
the
rate
per
process
at
which
these
materials
are
consumed
at
full
operating
capacity
and
annual
quantity
used
in
2003.

9.
Material
10.
Annual
quantity
used
in
2003
(
tons)
11.
Maximum
consumption
rate
(
lb/
hr)
12.
Actual
consumption
rate
(
lb/
hr)
13.
Known
HAPs
14.
Concentration
in
material
(%)

15.
Describe
any
emission
reduction
systems
or
procedures
used.

_________________________________________________________________

_________________________________________________________________

16.
Have
air
emission
tests
been
conducted
on
this
process?

0
No
1
Yes
[
Enclose
summary
measurement
data
and
relevant
processing
rate
information.]

17.
Additional
comments
and
information:

_________________________________________________________________

_________________________________________________________________
20
TABLE
7.
NON­
MELTING
SECONDARY
NON­
FERROUS
METALS
PROCESSING
OPERATIONS
1.
Facility
ID
number
(
EPA
will
code
this
response):

2.
Number
of
identical
process
units
described
in
this
table:
(
Enter
"
1"
if
unique
process
unit,
"
2"
if
data
represents
two
identical
process
units,
etc.)

3.
Process
unit
ID
number(
s)
or
description:

4.
Circle
the
code
number(
s)
for
the
type
of
process(
es)
conducted
in
this
unit:

1
Electrolysis
2
Precipitation
3
Dissolution
4
Gas­
phase
volatilization
5
Chlorination
followed
by
electrorefining
6
Neutralization
7
Other
(
describe):
_______________

5.
Circle
the
code
number
for
the
type
of
metal
processed/
recovered
in
this
unit:

1
Zinc
2
Nickel
3
Gold
4
Silver
5
Brass/
Bronze
6
Magnesium
7
Tin
8
Platinum
9
Other
(
specify):
_____________

6.
If
process
conducted
in
a
tank
please
provide:

Tank
capacity:
_________________________
gallons
Tank
description:
(
Circle
all
that
apply)
1
covered
tank
2
uncovered
tank
3
stirred,
mixed,
or
agitated
liquid
4
quiescent
liquid
7.
Specify
the
processing
mode:

1
Continuous
2
Batch
21
8.
Process
rate
capacity:
________________________
tons
per
hour
9.
Average
actual
process
rate
in
2003:
________________________
tons
per
hour
Identify
all
materials
that
contain
HAPs
in
the
following
table
for
all
non­
melting
secondary
nonferrous
metals
processing
operations
indicated
in
Question
2
above.
Give
the
rate
per
process
at
which
these
materials
are
consumed
at
full
operating
capacity
and
annual
quantity
used
in
2003.

10.
Material
11.
Annual
quantity
used
in
2003
(
tons)
12.
Maximum
consumption
rate
(
lb/
hr)
13.
Actual
consumption
rate
(
lb/
hr)
14.
Known
HAPs
15.
Concentration
in
material
(%)

16.
Circle
the
code
number
for
the
type
of
air
pollution
control
device
and
the
type
of
fume
capture
system
used:
APC
device
ID
no.:
Fume
capture
system:

0
No
device
is
used
0
None
1
Fabric/
cartridge
filter
1
Side­
draft
or
canopy
hood
2
PM
wet
scrubber
(
venturi)
2
Close­
fitting
hood
or
direct
process
vent
3
Chemical
absorption
scrubber
3
Other:
______________
4
Carbon
adsorption
5
Incinerator
6
Condenser
7
Other:
_____________

17.
Describe
any
additional
emission
reduction
systems
or
procedures
used.

_________________________________________________________________

_________________________________________________________________
22
18.
Have
air
emission
tests
been
conducted
on
this
process
unit?

0
No
1
Yes
[
Enclose
summary
measurement
data
and
relevant
processing
rate
information.]

19.
Additional
comments
and
information:

_________________________________________________________________

_________________________________________________________________
23
TABLE
A.
FABRIC
FILTER/
CARTRIDGE
COLLECTOR
DESCRIPTION
1.
Facility
ID
number
(
EPA
will
code
this
response):

2.
Device
description
and
ID
number:

3.
Year
installed/
rebuilt:
/

4.
Design
collection
efficiency
and/
or
outlet
concentration:

percent/
gr/
dscf
5.
Circle
the
code
number
for
device
type:

1
Fabric
filter
2
Cartridge
collector
6.
Circle
the
code
number
for
pressure
mode
of
operation:

1
Positive
pressure
2
Negative
pressure
7.
Circle
the
code
number
for
bag
cleaning
method:

1
Pulse
jet
2
Shaker
3
Reverse
air
4
Other
(
describe):

8.
Circle
the
code
number
for
bag
cleaning
mode:

1
On
line
2
Off
line
9.
Cloth
type:

10.
Number
of
compartments:

11.
Gas
inlet
temperature:

F
12.
Gas
flow
rate:
acfm
13.
Gross
filtering
area:
sq.
ft.

14.
Net
filtering
area:
sq.
ft.

15.
Air
to
cloth
ratio:
fpm
24
16.
Referring
to
the
processes
described
in
Tables
1
through
7,
identify
each
process
served
by
this
device.

If
furnaces
are
served,
distinguish
between
charging,
melting,
and
tapping
operations.
Similarly,
if
pretreatment
lines,
pouring
and
cooling
lines,
casting
removal
processes,
finishing
processes,
or
other
non­
melting
secondary
non­
ferrous
metals
processing
operations
are
served,
identify
the
operations
serviced.

Table
No.
Process
ID/
Description
Operation
17.
Amount
of
particulate
matter
collected
by
this
device:

A.
Tons
of
dust
material
collected:
_________________
tons
B.
Time
period
for
which
dust
material
was
collected:
_____________
hours
of
operation
C.
Amount
of
metal
or
material
processed
or
treated:
_____________
tons
18.
Has
this
material
been
analyzed?

0
No
1
Yes
[
Enclose
analysis
(
but
not
TCLP
data).]

19.
Have
emission
tests
been
conducted
on
this
device?

0
No
1
Yes
[
Enclose
summary
measurement
data
and
relevant
processing
rate
information.]

20.
Additional
comments
and
information:
_________________________________

_________________________________________________________________

_________________________________________________________________
25
TABLE
B.
WET
SCRUBBER
DESCRIPTION
1.
Facility
ID
number
(
EPA
will
code
this
response):

2.
Device
description
and
ID
number:

3.
Year
installed/
rebuilt:
/

4.
Design
collection
efficiency
and/
or
outlet
concentration:
percent/
gr/
dscf
5.
Basis
for
efficiency
(
particulate
matter,
gas):

6.
Circle
the
code
number
for
scrubber
type:

1
Venturi
2
Sieve
tray
3
Vertical
packed
bed
4
Horizontal
packed
bed
5
Other
(
specify):

7.
Circle
the
code
number
for
pressure
mode
of
operation:

1
Positive
pressure
2
Negative
pressure
8.
Gas
flow
rate:
acfm
9.
Gas
inlet
temperature:

F
10.
Pressure
drop:
inches
water
column
11.
Liquid
to
gas
ratio:
gallons
per
1,000
acf
26
12.
Referring
to
the
processes
described
in
Tables
1
through
7,
identify
each
process
served
by
this
device.
If
furnaces
are
served,
distinguish
between
charging,
melting,
and
tapping
operations.
Similarly,
if
pretreatment
lines,
pouring
and
cooling
lines,
casting
removal
processes,
finishing
processes,
or
other
non­
melting
secondary
non­
ferrous
metals
processing
operations
are
served,
identify
the
operations
serviced.

Table
No.
Process
ID/
Description
Operation
13.
Have
emission
tests
been
conducted
on
this
device?

0
No
1
Yes
[
Enclose
summary
measurement
data
and
relevant
processing
rate
information.]

14.
Additional
comments
and
information:
_________________________________

_________________________________________________________________

_________________________________________________________________
27
TABLE
C.
THERMAL
AIR
POLLUTION
CONTROL
DEVICE
DESCRIPTION
1.
Facility
ID
number
(
EPA
will
code
this
response):

2.
Device
description
and
ID
number:

3.
Design
efficiency
for
this
application:
percent
4.
Basis
for
efficiency
(
for
example:
carbon
monoxide
destruction,
volatile
organic
compound
destruction):

_________________________________________________________________

5.
Excess
air:
percent
6.
Residence
time:
seconds
[
Residence
time
is
equal
to
the
volume
of
the
combustion
chamber
divided
by
the
gas
volumetric
flow
rate
at
combustion
conditions.]

7.
Combustion
temperature:

F
8.
Other
relevant
design
and
operating
data:
________________________________

__________________________________________________________________

__________________________________________________________________

__________________________________________________________________
28
9.
Referring
to
the
processes
described
in
Tables
1
through
7,
identify
each
process
served
by
this
device.
If
furnaces
are
served,
distinguish
between
charging,
melting,
and
tapping
operations.
Similarly,
if
pretreatment
lines,
pouring
and
cooling
lines,
casting
removal
processes,
finishing
processes,
or
other
non­
melting
secondary
non­
ferrous
metals
processing
operations
are
served,
identify
the
operations
serviced.

Table
No.
Process
ID/
Description
Operation
10.
Have
emission
tests
been
conducted
on
this
device?

0
No
1
Yes
[
Enclose
summary
measurement
data
and
relevant
processing
rate
information.]

11.
Additional
comments
and
information:
__________________________________

__________________________________________________________________

__________________________________________________________________
29
TABLE
D.
OTHER
APC
DEVICE
DESCRIPTION
1.
Facility
ID
number
(
EPA
will
code
this
response):

2.
Device
description
and
ID
number:

3.
Design
efficiency
for
this
application:
percent
4.
Basis
for
efficiency:

5.
Relevant
design
and
operating
data:

_________________________________________________________________

_________________________________________________________________

_________________________________________________________________

6.
Referring
to
the
processes
described
in
Tables
1
through
7,
identify
each
process
served
by
this
device.
If
furnaces
are
served,
distinguish
between
charging,
melting,
and
tapping
operations.
Similarly,
if
pretreatment
lines,
pouring
and
cooling
lines,
casting
removal
processes,
finishing
processes,
or
other
non­
melting
secondary
non­
ferrous
metals
processing
operations
are
served,
identify
the
operations
serviced.

Table
No.
Process
ID/
Description
Operation
7.
Have
emission
tests
been
conducted
on
this
device?

0
No
1
Yes
[
Enclose
summary
measurement
data
and
relevant
processing
rate
information.]

8.
Additional
comments
and
information:

_________________________________________________________________

_________________________________________________________________
